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BOBST reveals its Innovation Award winners for 2023

BOBST has presented its annual Inventor Awards, given to innovators and their patents within the business that have pushed the boundaries of technology to enhance print and packaging workflows for customers. For 2023, BOBST has issued two awards for the first time. The main Inventor Award has been presented to Patrice Chatry and Maude Steiner, inventors of the Non-Stop with Automatic Swords Selection innovation, while a Special Jury Award has been presented to Rene Heinze, inventor of an intermediate dryer in particular for rotary printing presses. “We believe in expanding the boundaries of converting & printing efficiency, and each year we see BOBST engineers going above and beyond.” said Leonard Badet, Chief Technology Officer at BOBST. “Around the globe, our business is home to some of the industry’s most experienced and forward-thinking minds, making our customers production workflow more effective. This year we are thrilled to award 2 inventions supporting our Automation & Sustainability pillars. . The Non-Stop with Automatic Swords Selection, created by Inventor Award winners Patrice Chatry and Maude Steiner, is a sheet pile supporting assembly. The device automatically selects which swords are used to temporarily sustain the pile of blanks in the separation station. With efficiency central to printing success, the key advantage of this patent is that job-dependent blank separation structures can be avoided, meaning a replacement pallet of blanks can be swapped in without stopping the machine and disrupting productivity. The innovation offers packaging converters a valuable time saving of six minutes per job, creating valuable gains throughout the workflow. Presented with the Special Jury Award, Rene Heinze’s Dryer is a new geometry of intermediate rotary printing press dryer. The design features areas of both high and low pressure and comprises a novel system of nozzles and openings for the discharging of heated gas in exchange for cooled gas. In judging, the dryer was noted for presenting a 15% performance increase over conventional dryer designs, improving the yield of the overall drying process and making efficient use of hot air. Christian Zeller, Head of Marketing BU Printing & Converting at BOBST, adds: “The printing and packaging supply chain is under pressure to deliver heightened quality, speed and sustainability. To meet these evolving demands, we must be bold in our innovation and find new ways to boost efficiency – and that’s what our Innovation Award platform is all about. We’re celebrating the talented minds of the BOBST team and the novel technology patents that make a real difference for our customers, which ultimately signpost the future of effective printing workflows.”
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BOBST reveals its Innovation Award winners for 2023

BOBST has presented its annual Inventor Awards, given to innovators and their patents within the business that have pushed the boundaries of technology to enhance print and packaging workflows for customers. For 2023, BOBST has issued two awards for the first time. The main Inventor Award has been presented to Patrice Chatry and Maude Steiner, inventors of the Non-Stop with Automatic Swords Selection innovation, while a Special Jury Award has been presented to Rene Heinze, inventor of an intermediate dryer in particular for rotary printing presses. “We believe in expanding the boundaries of converting & printing efficiency, and each year we see BOBST engineers going above and beyond.” said Leonard Badet, Chief Technology Officer at BOBST. “Around the globe, our business is home to some of the industry’s most experienced and forward-thinking minds, making our customers production workflow more effective. This year we are thrilled to award 2 inventions supporting our Automation & Sustainability pillars. . The Non-Stop with Automatic Swords Selection, created by Inventor Award winners Patrice Chatry and Maude Steiner, is a sheet pile supporting assembly. The device automatically selects which swords are used to temporarily sustain the pile of blanks in the separation station. With efficiency central to printing success, the key advantage of this patent is that job-dependent blank separation structures can be avoided, meaning a replacement pallet of blanks can be swapped in without stopping the machine and disrupting productivity. The innovation offers packaging converters a valuable time saving of six minutes per job, creating valuable gains throughout the workflow. Presented with the Special Jury Award, Rene Heinze’s Dryer is a new geometry of intermediate rotary printing press dryer. The design features areas of both high and low pressure and comprises a novel system of nozzles and openings for the discharging of heated gas in exchange for cooled gas. In judging, the dryer was noted for presenting a 15% performance increase over conventional dryer designs, improving the yield of the overall drying process and making efficient use of hot air. Christian Zeller, Head of Marketing BU Printing & Converting at BOBST, adds: “The printing and packaging supply chain is under pressure to deliver heightened quality, speed and sustainability. To meet these evolving demands, we must be bold in our innovation and find new ways to boost efficiency – and that’s what our Innovation Award platform is all about. We’re celebrating the talented minds of the BOBST team and the novel technology patents that make a real difference for our customers, which ultimately signpost the future of effective printing workflows.”
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BOBST reveals its Innovation Award winners for 2023

BOBST has presented its annual Inventor Awards, given to innovators and their patents within the business that have pushed the boundaries of technology to enhance print and packaging workflows for customers. For 2023, BOBST has issued two awards for the first time. The main Inventor Award has been presented to Patrice Chatry and Maude Steiner, inventors of the Non-Stop with Automatic Swords Selection innovation, while a Special Jury Award has been presented to Rene Heinze, inventor of an intermediate dryer in particular for rotary printing presses. “We believe in expanding the boundaries of converting & printing efficiency, and each year we see BOBST engineers going above and beyond.” said Leonard Badet, Chief Technology Officer at BOBST. “Around the globe, our business is home to some of the industry’s most experienced and forward-thinking minds, making our customers production workflow more effective. This year we are thrilled to award 2 inventions supporting our Automation & Sustainability pillars. . The Non-Stop with Automatic Swords Selection, created by Inventor Award winners Patrice Chatry and Maude Steiner, is a sheet pile supporting assembly. The device automatically selects which swords are used to temporarily sustain the pile of blanks in the separation station. With efficiency central to printing success, the key advantage of this patent is that job-dependent blank separation structures can be avoided, meaning a replacement pallet of blanks can be swapped in without stopping the machine and disrupting productivity. The innovation offers packaging converters a valuable time saving of six minutes per job, creating valuable gains throughout the workflow. Presented with the Special Jury Award, Rene Heinze’s Dryer is a new geometry of intermediate rotary printing press dryer. The design features areas of both high and low pressure and comprises a novel system of nozzles and openings for the discharging of heated gas in exchange for cooled gas. In judging, the dryer was noted for presenting a 15% performance increase over conventional dryer designs, improving the yield of the overall drying process and making efficient use of hot air. Christian Zeller, Head of Marketing BU Printing & Converting at BOBST, adds: “The printing and packaging supply chain is under pressure to deliver heightened quality, speed and sustainability. To meet these evolving demands, we must be bold in our innovation and find new ways to boost efficiency – and that’s what our Innovation Award platform is all about. We’re celebrating the talented minds of the BOBST team and the novel technology patents that make a real difference for our customers, which ultimately signpost the future of effective printing workflows.”
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Germark chooses BOBST inkjet and flexo printing technology to boost q…

Germark has optimized its production floor with the investment in a BOBST Mouvent LB702-UV digital inkjet press and a BOBST MASTER M5 inline flexo press. These strategic investments will give the leading Spanish label specialist more flexibility to address the widest range of applications and offer faster delivery times for customers in the health & beauty, pharma, and industrial sectors. Located in Barcelona, Germark S.A. employs 115 staff and posted a turnover for 2021 of almost €14mio across its Labels and Systems divisions. Labels account for 70% of the business; the remaining 30% is made up from the design and development of its own brand of labelling systems. The main client base, over 50%, is found in the highly demanding cosmetics market. The family-owned company was founded in 1958 and today has representatives in 20 countries around the world, with 27% of production going to export. Having been instrumental in pioneering premium self-adhesive label production in Spain, Germark was among the first label converters in the country to adopt digital printing technology more than 20 years ago, when it installed an early model toner press. More digital technology has been implemented over the years, including the first foray into inkjet in 2019. More than just manufacturing labels, Germark operates as a packaging consultant supporting customers right from the initial design stage through to the final product to achieve their goals at minimum cost. A strong sustainability focus underpins its mission to invest in best-in-class technology that helps minimize waste and reduce the carbon footprint of print production. Trailblazer in label production Continually investing and expanding, Germark currently runs nine printing presses and four finishing lines at its 7000 sqm large facility in Cornellà de Llobregat, on the outskirts of Barcelona. With ISO 9001 and 14001 certifications, as well as BRCGS for packaging materials, it is the only label converter in Spain to comply with the AuditOne Packaging Standard, which allows the company to work with the biggest cosmetics brand owners in the world, including P&G, Unilever, L’Oréal, and Johnson & Johnson.   “We have a long and proven expertise in the label industry, and we are always investing heavily in R&D to drive innovation, so we need the right technology to match our ambition,” said Germark’s Managing Director, Iban Cid, who took over from his father nearly 25 years ago. “We started our partnership with BOBST with an LB702-UV inkjet press, which we saw as the next step in our digital evolution, and it has been extremely successful. Now we have also invested in BOBST’s highly digitalized flexo technology, which fits perfectly with our strategy and sustainability objectives.” More inkjet and flexo power The highly productive seven-color LB702-UV inkjet press at Germark prints in CMYKOV+W at up to 100 m/min (45 m/min with digital white for 70% opacity) with low setup times, giving the company the extra digital capacity and faster turnaround they needed. Quality has also been boosted with BOBST’s proprietary inkjet technology which delivers a resolution of 1200 x 1200 dpi to guarantee sharp images, vibrant colors, fine lines, and smooth gradients. Another important benefit is the ability to print on the clear and metallized materials used for label production for the cosmetics industry without the need for a digital primer.  Mr. Cid explained, “The main advantage of the new inkjet machine was moving from our existing 600 x 600 dpi capability to a higher level as it helps us meet the extremely high quality-demands from cosmetics brands. Being able to print at 1200 x 1200 dpi at a cost-efficient level also eradicates the difference between inkjet and toner. Add to that the high-speed digital white and the low waste and you have a real game-changer. In fact, the LB702-UV, another first for Spain, is the most profitable press on our production floor.” While Germark has a strong focus on digital printing, Mr Cid is also still investing in the company’s fleet of conventional presses to accelerate opportunities. During a visit to the Bobst Firenze Competence Center, in Italy, to experience the full oneLABEL portfolio of flexo, digital and All-in-One technology in person, the MASTER M5 inline flexo press caught his eye and he quite quickly made the decision to buy one to replace an older machine. Billed as the ultimate digitalized flexo press, the multi-process MASTER M5 offers unrivalled productivity due to its many automation features, which significantly reduce setups times and waste. Fitted with UV-LED curing, the 200 m/min press also saves Germark 60% in energy consumption for even better sustainability. In addition, the Combo Coupon feature was chosen, enabling multi-layer labels to be produced at 150 m/min in one pass.     “We’re already working towards maximizing automation in all our production processes, data management and energy consumption,” he said. “BOBST’s central strategy of digitalization, automation, connectivity, and sustainability is reflected in the MASTER M5, so there was no doubt in my mind that this machine was what we needed to update our flexo department.” Value-sharing partnership Germark has built its foundation on three pillars: quality, innovation, and service; values that are closely aligned with those of BOBST. Both companies are leaders in innovation, steering the label industry towards a profitable and sustainable future, with more automation and digitalization.    “BOBST is a well-known and trusted supplier across the world. Over the past three years, we have greatly benefitted from their innovative technology and will no doubt continue to do so,” said Mr. Cid. “Our close collaboration with FEIMAR, the authorized distributor agent in Spain, has also been crucial as they have guided us through the whole process from decision-making and specification to installation, ramp-up and stabilization of the press.” “As a leader in label innovation, Germark has been setting the agenda in Spain for many years, and we are proud that they have chosen BOBST as their partner for the future,” said Carlos Santos, Iberia General Manager at BOBST. “BOBST label presses, whether they are digital, flexo or All-in-One, represent the best and most flexible options for any label printing company and Germark is clearly reaping the rewards.”
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Migrants Told: Stay in France or go back to your country

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STAR products

  • Agfa Avinci CX3200

    Avinci CX3200 is 3.2 m wide dye sub textile printer capable of printing on polyester-based textiles What is it? Agfa’s Avinci CX3200 is a highly reliable and convenient soft signage printer that can print directly to fabrics and onto transfer paper. It uses an off-line calendar unit to ensure perfect fixation. Agfa’s dedicated dye sublimation roll-to-roll printer will enable you to create vibrant, high-quality prints on polyester-based fabrics up to 3.2 m wide, including a broad range of in- and outdoor soft signage applications, as well as interior decoration. The Avinci CX3200 boasts a rich color gamut and delivers deep black, perfect solids, accurate spot color mapping and smooth tonal rendering that is particularly noticeable in skin tones. The Avinci inks are characterised by their flexibility, image longevity and outdoor resistance. They offer stable jetting performance and deliver the same high-quality results, batch after batch. An off-line calender unit fixes the color deeply into the structure of the polyester-based fabrics while evaporating the carrier fluid. When was it launched at what are the target markets? It was launched on June 22, 2021, and aimed at soft signage industry, sports wear, fashion industry and home décor. Avinic CX3200 is a 3.2 m wide Dye Sub Textile printer capable of printing on polyester based textiles. Does it replace an earlier product? It replaces the earlier model of DX3200. The Avinci CX3200 is driven by Agfa’s Asanti wide-format workflow software. Color accuracy is provided by the easy-to-use color management. Using  their Calibrated Print Mode feature, new media can be calibrated and profiled in less than 15 minutes, after which the new profiles can be used to guarantee print quality. Asanti controls and automates the entire printing process from file intake to finishing, maximising productivity. Its comprehensive integration of file handling, color management and preflighting guarantees smooth and error-free jobs. The web-based Asanti Production Dashboard offers a view on your running production. It summarizes the jobs produced and reports on quantity printed, media usage, ink volumes enabling you to control your production and to manage your print shop optimally. What is the USP? It allows you to print directly on textiles and capable of print on transfer paper media as well. Single person media loading and low inks consumptions are another features. High productivity and a robust design for reliable printing at all times, vibrant prints and a wide color gamut; fine detail rendering; extensive applications scope; low ink consumption; convenient operations and a fast changeover between jobs are another features. Avinci produces good results with a minimum of jetted ink. This low ink consumption is based on Agfa’s renowned Thin Ink Layer technology: a smart combination of particular ink characteristics and our Asanti workflow software algorithms that tune the ink quantities perfectly to the required image quality mode. What training and support are available? Full in house training and support available from Agfa UAE and Belgium. Complete and integrated solution are available for printer, inks, workflow software, worldwide service and applications support. How productive is it? It prints at speed of 250 Sqm per hr on express mode. Being able to print directly to fabric is easy and ideal for fast handling and for special applications such as flags, where print-though is needed. Transfer paper allows for super sharp prints, eliminates any set-off, and limits media waste to a minimum. In addition, it extends the application scope to sportswear and fashion garments, as well as home décor prints on non-coated polyester fabrics. What does it cost? How is it sold? The recommended retail price (RRP) is approximately $220k stand alone printer and requires a separate calendaring unit. How many are in use? Currently, the latest CX3200 are around 11 units around the world. Specifications 3.2m Dye sublimation Printer Kyocera print heads 4 colour printer CYMK Direct to garment capable to print on transfer paper Max speed of 250 sqm Stand alone printer Resolution up to 600 x 1800 dpi Media types: Polyester-based fabrics, or transfer paper used to create banners, indoor wall graphics, shop decoration, outdoor advertising, light boxes, trade show displays, flags and high polyester-based blends “Agfa Avinci CX3200  was launched in June 2021.”
    Aug. 2, 2022

    Epson – SureColor SC V7000 Flatbed Printer

    Epson's first UV large format printer offers exceptional image quality, Shihab Zubair What is it? The SureColor SC-V7000 is Epson's first UV large format printer, offering exceptional image quality. The V7000 is ideal for printing eye-catching retail and outdoor signage, window displays, hoarding panels, packaging, promotional goods, and décor products. It includes Epson’s Micro Piezo printhead with ten newly developed original inks, for accurate colour reproduction for spot and corporate colours. It allows businesses the flexibility to print on a range of media up to 80mm thick including acrylics, polycarbonates, PVC, glass, aluminium, metal, polyester, foam board, styrene, wood and stone. The printhead layout enables simultaneous high-speed printing and, with the 4-zone vacuum system, it offers real flexibility for production environments. When was it launched at what are the target markets? The Epson SureColor SC-V7000 was launched in April 2021 within the Middle East region, building on the success of Epson’s award-winning range of SureColor S Series signage printers. The V7000 allows sign and display makers to expand their portfolio of products, to deliver high quality, fast and reliable results on a variety of different media. Does it replace an earlier product? The SureColor SC-V7000 proudly marks Epson’s entry into the UV flatbed signage print market. As Epson’s first UV large format printer, it provides unique features to differentiate and enhance our offering to the signage market. Every feature of the Epson SureColor SC-V7000 has been designed with the customer in mind. This is a robust and affordable UV LED flatbed signage printer capable of fast and quality printing on a wide range of media – any type of surface, despite the size, thickness, or weight. This is in addition to Epson’s successful product solutions such as the Epson SureColor SC Series of eco-solvent and resin ink printers. For instance, for environmentally friendly organisations, Epson’s SureColor SC-R5010 Series has the capacity to include a resin ink solution, offering print service providers and creative design agencies the ability to produce a wide range of signage in a more sustainable way, without compromising on the results. For a larger ink capacity, Epson offers the SureColor SC-R5010L. What is the USP? The Epson SureColor SC-V7000 provides exceptional image quality, productivity, usability, and safety. With the unique Epson Micro Piezo printhead, the printer has ten newly developed original inks and 3-layer high-speed printing. It helps print with ease and safety with automatic measurement of media thickness, a multi-zone vacuum, and a printhead crash prevent function, Epson Edge Print, proximity sensors. What training and support is available? Epson manufactures all the components for the SureColor SC-V7000, including printheads, inks and software, in order to reach the consistent quality levels that our customers expect. The Epson Cloud Solution PORT is a cloud-based system from where you will be able to monitor equipment across several sites, or several printers across one site, from the production floor or remotely, and assist the control of production. This enables efficient production planning, increased uptime and enhanced support. Epson Production Monitor is part of the Epson Cloud Solution PORT suite of apps and allows you to examine the production status in real-time. If an issue occurs, it can be corrected efficiently with minimal disruption to the print run. How productive is it? The SureColor SC-V7000 enables businesses to print at high speed with a maximum print area of 2.5 metres by 1.25 metres. The printhead layout enables simultaneous high-speed printing, with white ink and varnish, without losing productivity. What does it cost? How is it sold? The recommended retail price (RRP) is around AED 330,563 (US $90,000) and it is sold through authorised partners in the Middle East. How many are in use? Currently two printers have been installed in the UAE, and we are scheduled to install a few more in December and further into 2022. Specifications UltraChrome UV 10-colour inkset Printing resolution of 720 x 1,440 DPI Outstanding print quality High-speed simultaneous printing even when using white, colour and varnish Printheads, ink, firmware and software with an ink tank capacity of 1,000 ml  Price from AED 330,563 “Epson SureColor SC-V7000 was launched in April 2021.”
    Aug. 2, 2022
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