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Flint Group innovation showcased at CorrExpo 2023

Flint Group Packaging, one of the largest consumable suppliers to the global print and packaging industry, is gearing up for an innovation showcase at CorrExpo 2023, which takes place 28-30 August in Cleveland, Ohio, USA. Attracting Paper & Board packaging converters from across North America, CorrExpo is one of the region’s premier packaging exhibitions. At booth 219, Flint Group will put its AQUACode range of water-based ink and coating technologies on center stage alongside its ground-breaking IDERA digital print engine. The AQUACode water-based ink and coating portfolio includes OctaCode, a water-based dispersion technology that offers exceptional performance on porous and non-porous substrates, high pigment loading for superior graphics, and stability both on and off-press. Jeff Ashburn, Vice President Strategic Accounts Paper & Board, expressed enthusiasm for the upcoming event, stating, "CorrExpo 2023 provides us with a tremendous opportunity to connect with corrugated printers and converters and show what we can do. As always, we will demonstrate exactly why Flint Group is the go-to name for inks and coatings, highlighting that our products go beyond quality and consistency and address printers' sustainability goals." Ashburn further emphasized the company's ongoing approach to innovative chemistries, commenting, "Flint Group is one of the most established names in the global corrugated packaging industry, and part of that success is that we are not afraid to be bold in our innovation. With extensive R&D programs, working directly with the printers that use our products daily, we are creating an ink and coating portfolio that delivers a true difference, on-press and beyond." In addition to showcasing its AQUACode range, Flint Group's digital division, Xeikon, will also be present at the booth. CorrExpo visitors will learn more about IDERA, the revolutionary digital printing engine for high-quality corrugated packaging. The IDERA solution combines Xeikon's extensive digital printing expertise with Flint Group's corrugated know-how and manufacturing footprint. Making corrugated print excellence easy, adaptable and sustainable at the most competitive cost, IDERA introduces a brand-new digital post-print technology. Sebastien Stabel, Market Segment Manager, Corrugated, Xeikon, explained the advantages of IDERA, stating, "A completely scalable tool, IDERA is an ideal choice for industrial, food-safe, regulatory compliant and water-based post-print inkjet printing. “Success in today’s evolving corrugated board converting market takes speed, flexibility and agility, and that’s where IDERA shines. With numerous productivity and print quality modes and full control over every aspect of IDERA, converters can effectively manage their running costs and maintain competitiveness." Visitors to CorrExpo 2023 are invited to meet the expert team from Flint Group at booth 219. To register for attendance, please visit https://correxpo.org.
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Flint Group innovation showcased at CorrExpo 2023

Flint Group Packaging, one of the largest consumable suppliers to the global print and packaging industry, is gearing up for an innovation showcase at CorrExpo 2023, which takes place 28-30 August in Cleveland, Ohio, USA. Attracting Paper & Board packaging converters from across North America, CorrExpo is one of the region’s premier packaging exhibitions. At booth 219, Flint Group will put its AQUACode range of water-based ink and coating technologies on center stage alongside its ground-breaking IDERA digital print engine. The AQUACode water-based ink and coating portfolio includes OctaCode, a water-based dispersion technology that offers exceptional performance on porous and non-porous substrates, high pigment loading for superior graphics, and stability both on and off-press. Jeff Ashburn, Vice President Strategic Accounts Paper & Board, expressed enthusiasm for the upcoming event, stating, "CorrExpo 2023 provides us with a tremendous opportunity to connect with corrugated printers and converters and show what we can do. As always, we will demonstrate exactly why Flint Group is the go-to name for inks and coatings, highlighting that our products go beyond quality and consistency and address printers' sustainability goals." Ashburn further emphasized the company's ongoing approach to innovative chemistries, commenting, "Flint Group is one of the most established names in the global corrugated packaging industry, and part of that success is that we are not afraid to be bold in our innovation. With extensive R&D programs, working directly with the printers that use our products daily, we are creating an ink and coating portfolio that delivers a true difference, on-press and beyond." In addition to showcasing its AQUACode range, Flint Group's digital division, Xeikon, will also be present at the booth. CorrExpo visitors will learn more about IDERA, the revolutionary digital printing engine for high-quality corrugated packaging. The IDERA solution combines Xeikon's extensive digital printing expertise with Flint Group's corrugated know-how and manufacturing footprint. Making corrugated print excellence easy, adaptable and sustainable at the most competitive cost, IDERA introduces a brand-new digital post-print technology. Sebastien Stabel, Market Segment Manager, Corrugated, Xeikon, explained the advantages of IDERA, stating, "A completely scalable tool, IDERA is an ideal choice for industrial, food-safe, regulatory compliant and water-based post-print inkjet printing. “Success in today’s evolving corrugated board converting market takes speed, flexibility and agility, and that’s where IDERA shines. With numerous productivity and print quality modes and full control over every aspect of IDERA, converters can effectively manage their running costs and maintain competitiveness." Visitors to CorrExpo 2023 are invited to meet the expert team from Flint Group at booth 219. To register for attendance, please visit https://correxpo.org.
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Dhanya A K

Flint Group innovation showcased at CorrExpo 2023

Flint Group Packaging, one of the largest consumable suppliers to the global print and packaging industry, is gearing up for an innovation showcase at CorrExpo 2023, which takes place 28-30 August in Cleveland, Ohio, USA. Attracting Paper & Board packaging converters from across North America, CorrExpo is one of the region’s premier packaging exhibitions. At booth 219, Flint Group will put its AQUACode range of water-based ink and coating technologies on center stage alongside its ground-breaking IDERA digital print engine. The AQUACode water-based ink and coating portfolio includes OctaCode, a water-based dispersion technology that offers exceptional performance on porous and non-porous substrates, high pigment loading for superior graphics, and stability both on and off-press. Jeff Ashburn, Vice President Strategic Accounts Paper & Board, expressed enthusiasm for the upcoming event, stating, "CorrExpo 2023 provides us with a tremendous opportunity to connect with corrugated printers and converters and show what we can do. As always, we will demonstrate exactly why Flint Group is the go-to name for inks and coatings, highlighting that our products go beyond quality and consistency and address printers' sustainability goals." Ashburn further emphasized the company's ongoing approach to innovative chemistries, commenting, "Flint Group is one of the most established names in the global corrugated packaging industry, and part of that success is that we are not afraid to be bold in our innovation. With extensive R&D programs, working directly with the printers that use our products daily, we are creating an ink and coating portfolio that delivers a true difference, on-press and beyond." In addition to showcasing its AQUACode range, Flint Group's digital division, Xeikon, will also be present at the booth. CorrExpo visitors will learn more about IDERA, the revolutionary digital printing engine for high-quality corrugated packaging. The IDERA solution combines Xeikon's extensive digital printing expertise with Flint Group's corrugated know-how and manufacturing footprint. Making corrugated print excellence easy, adaptable and sustainable at the most competitive cost, IDERA introduces a brand-new digital post-print technology. Sebastien Stabel, Market Segment Manager, Corrugated, Xeikon, explained the advantages of IDERA, stating, "A completely scalable tool, IDERA is an ideal choice for industrial, food-safe, regulatory compliant and water-based post-print inkjet printing. “Success in today’s evolving corrugated board converting market takes speed, flexibility and agility, and that’s where IDERA shines. With numerous productivity and print quality modes and full control over every aspect of IDERA, converters can effectively manage their running costs and maintain competitiveness." Visitors to CorrExpo 2023 are invited to meet the expert team from Flint Group at booth 219. To register for attendance, please visit https://correxpo.org.
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Passion for pharmaceutical packaging – growth with new machine genera…

Papierwerk Landshut Mittler (plm), whose high-quality packagings are found the world over, can be summed up in three words: quality, reliability, and passion. Targeting further growth, the company was the first folding carton printer last year to invest in a Speedmaster XL 75-7+L from the new 2020 generation. A new Diana Smart 115 folder gluer from the partner MK Masterwork completed the investment in the latest packaging solutions from Heidelberger Druckmaschinen AG (Heidelberg). Using state-of-the-art and innovative technologies makes it possible to combine top quality and high productivity. “To enable us to produce the best folding cartons for our customers, we’re constantly on the lookout for the most innovative equipment,” explains Günther Berninghaus, the third generation of the family to manage plm. “Our slogan “Beyond the box” says so too, and we’re proud that we’re still independent.” The trained letterpress printer and printing engineer has worked in the company for 40 years, and says he has “always invested in the right machines.” plm has been in existence since 1914, with medium-sized pharmaceutical companies and contract manufacturers in Germany, Austria, and Switzerland accounting for 80 percent of its production. The remaining 20 percent is split between folding cartons for cosmetics and general consumer goods. plm also works with an internationally renowned pharmaceutical manufacturer to develop and produce complex color guides to guarantee globally harmonized production. Since 1996, the company has been based in Wörth an der Isar – where it has enough space for both a structured production process and further growth. “We have always focused on one site, where we maintain a high level of productivity. What’s more, we invest heavily in our own training and are proud of our rate of ten percent,” says Günther Berninghaus in explaining his recipe for success. And there is one other special thing about plm: almost half of the 134 employees are women. Partnership with Heidelberg as a win-win situation The partnership between Heidelberg and plm goes back decades, and has benefited both sides. For example, plm was one of the first concept customers in 1992. As a field test customer, plm has been involved in several major projects with Heidelberg – whether the expansion of the substrate range and the first coating unit in the Speedmaster SM 52 or the Prinect Inpress Control inline color and quality measurement system on the Speedmaster CD 74. Other field tests were conducted on the Prinect Press Center XL 3 and its LED daylight lamp, which Günther Berninghaus says makes it easier to approve sheets by simply switching from D50 (5000K daylight) to D65 (6500K daylight). plm has focused on the medium-size format 50 x 70 for many years. In the press room you will now find a Speedmaster XL 75-6+L from 2008 as well as a Speedmaster XL 75-5+L that was added three years ago and most recently the Speedmaster XL 75-7+L from the 2020 generation one year ago. All three presses run at a speed of 18,000 sheets per hour and have a sheet format of 605 x 750 mm (23.82 x 29.53 in.), which is perfect for packaging companies. Prior to its most recent investment, plm had scoured the printing press market and was also considering a change to the next bigger format. It soon turned out, however, that another Speedmaster XL 75 was the best solution. What clinched it were the innovative solutions in the new 2020 generation – the clear operating concept with the new Heidelberg User Experience (UX), the good accessibility, and the high print quality thanks to the perfectly optimized inking unit for this press series. The large diameters of the cylinders ensure that the cardboard is transported smoothly through the press. “We consider ourselves in a good position with the three almost identical presses from Heidelberg. The printers can work on all the presses, we operate a standardized printing process, and can offer our customers fast production with zero defects,” says Günter Berninghaus in summary. “The medium-size format is the perfect fit for us as well at the moment. This is confirmed by our profitability calculations. We have faster setup times, greater color stability, and uniformity of colors over the entire sheet, which helps us with the many gang runs we have.” All of the presses have a service agreement in place and the Heidelberg technicians are held in high regard at plm. The washing fluids and aids are from the Saphira range. Production operates on a three-shift schedule on all but the oldest Speedmaster XL 75, in some cases also at weekends. An active sales force and the additional demand from the pharmaceutical industry as a result of the coronavirus pandemic resulted in growth of twelve percent last year. Turnover in 2020 was 20 million euros. Further growth came from the increasing substitution of plastic packagings and from monoblock cartons. Modern workstation and increased productivity Print shop manager Günter Zöttl keeps an eye on the productivity gains offered by the three presses. The new Speedmaster XL 75 is 30 percent more efficient than the 2008 press. The new press is also five percent more efficient that the 2018 one. All in all, what sets the new 2020 generation press apart is its reliability, stability, quality, and good accessibility. “When I ask my printers what their favorite press to work on is, it’s always the new Speedmaster,” confirms Günter Zöttl. “They're big fans of the new operator guidance system, and the new 24-inch touchscreen makes their work more direct and straightforward.” The company is also taking advantage of the navigated printing: Intellistart 3 compares two jobs and suggests the best production approach to the printer. Intelliline, the system of optical guidance by means of LED strips on the printing units, provides outstanding navigation and support for the assistance system. Spot colors account for 80 percent of the inks used at plm and the colorfulness of the jobs is on the increase, which means frequent colors changes. This is now much easier with the new Wash Assistant and its artificial intelligence. The Wash Assistant selects the right washup program for the inking unit and dampening system, blanket, and impression cylinder based on corresponding job and press parameters. When washing ink rollers, it can, for example, identify when switching from a dark color to a light one, and initiates the optimal washup program. If necessary it can even automatically initiate deep cleaning. Apart from saving time, this also saves washing fluid and washup cloths. Any inking units not needed are continuously supplied with roller protection liquid by the new “Auto Protect” function. Once ink is added again, the roller protection is removed fully automatically in the Intellistart 3 workflow without any input from the operator. The average run length is just under 8,000 sheets. The main material processed is primary fiber cardboard with grammages from 220 to 500 g/m². Production also runs on a three-shift schedule in postpress, with four die cutters and four folder gluers from the Diana series. The latest – a Diana Smart 115 – is a replacement investment and is expanding the product portfolio by adding new gluing options for the folding cartons. The new Diana also made it possible to further increase the quality and productivity. Team spirit and good collaboration Looking forward, plm wants to improve and expand the integration between the data provided by the Heidelberg presses and the packaging workflow. These are then also projects for the next generation. Günther Berninghaus’ son Daniel has a degree in business administration and has been working in the company as Operational Excellence Manager for three years. “We’re a company with a strong team spirit, open exchange, and great collaboration – fast, flexible, and agile,” he sums up. These attributes are fundamental in achieving the objectives set – to continue as an independent medium-sized company with a profitable business that offers the customers the best possible quality.  
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Migrants Told: Stay in France or go back to your country

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STAR products

  • Agfa Avinci CX3200

    Avinci CX3200 is 3.2 m wide dye sub textile printer capable of printing on polyester-based textiles What is it? Agfa’s Avinci CX3200 is a highly reliable and convenient soft signage printer that can print directly to fabrics and onto transfer paper. It uses an off-line calendar unit to ensure perfect fixation. Agfa’s dedicated dye sublimation roll-to-roll printer will enable you to create vibrant, high-quality prints on polyester-based fabrics up to 3.2 m wide, including a broad range of in- and outdoor soft signage applications, as well as interior decoration. The Avinci CX3200 boasts a rich color gamut and delivers deep black, perfect solids, accurate spot color mapping and smooth tonal rendering that is particularly noticeable in skin tones. The Avinci inks are characterised by their flexibility, image longevity and outdoor resistance. They offer stable jetting performance and deliver the same high-quality results, batch after batch. An off-line calender unit fixes the color deeply into the structure of the polyester-based fabrics while evaporating the carrier fluid. When was it launched at what are the target markets? It was launched on June 22, 2021, and aimed at soft signage industry, sports wear, fashion industry and home décor. Avinic CX3200 is a 3.2 m wide Dye Sub Textile printer capable of printing on polyester based textiles. Does it replace an earlier product? It replaces the earlier model of DX3200. The Avinci CX3200 is driven by Agfa’s Asanti wide-format workflow software. Color accuracy is provided by the easy-to-use color management. Using  their Calibrated Print Mode feature, new media can be calibrated and profiled in less than 15 minutes, after which the new profiles can be used to guarantee print quality. Asanti controls and automates the entire printing process from file intake to finishing, maximising productivity. Its comprehensive integration of file handling, color management and preflighting guarantees smooth and error-free jobs. The web-based Asanti Production Dashboard offers a view on your running production. It summarizes the jobs produced and reports on quantity printed, media usage, ink volumes enabling you to control your production and to manage your print shop optimally. What is the USP? It allows you to print directly on textiles and capable of print on transfer paper media as well. Single person media loading and low inks consumptions are another features. High productivity and a robust design for reliable printing at all times, vibrant prints and a wide color gamut; fine detail rendering; extensive applications scope; low ink consumption; convenient operations and a fast changeover between jobs are another features. Avinci produces good results with a minimum of jetted ink. This low ink consumption is based on Agfa’s renowned Thin Ink Layer technology: a smart combination of particular ink characteristics and our Asanti workflow software algorithms that tune the ink quantities perfectly to the required image quality mode. What training and support are available? Full in house training and support available from Agfa UAE and Belgium. Complete and integrated solution are available for printer, inks, workflow software, worldwide service and applications support. How productive is it? It prints at speed of 250 Sqm per hr on express mode. Being able to print directly to fabric is easy and ideal for fast handling and for special applications such as flags, where print-though is needed. Transfer paper allows for super sharp prints, eliminates any set-off, and limits media waste to a minimum. In addition, it extends the application scope to sportswear and fashion garments, as well as home décor prints on non-coated polyester fabrics. What does it cost? How is it sold? The recommended retail price (RRP) is approximately $220k stand alone printer and requires a separate calendaring unit. How many are in use? Currently, the latest CX3200 are around 11 units around the world. Specifications 3.2m Dye sublimation Printer Kyocera print heads 4 colour printer CYMK Direct to garment capable to print on transfer paper Max speed of 250 sqm Stand alone printer Resolution up to 600 x 1800 dpi Media types: Polyester-based fabrics, or transfer paper used to create banners, indoor wall graphics, shop decoration, outdoor advertising, light boxes, trade show displays, flags and high polyester-based blends “Agfa Avinci CX3200  was launched in June 2021.”
    Aug. 2, 2022

    Epson – SureColor SC V7000 Flatbed Printer

    Epson's first UV large format printer offers exceptional image quality, Shihab Zubair What is it? The SureColor SC-V7000 is Epson's first UV large format printer, offering exceptional image quality. The V7000 is ideal for printing eye-catching retail and outdoor signage, window displays, hoarding panels, packaging, promotional goods, and décor products. It includes Epson’s Micro Piezo printhead with ten newly developed original inks, for accurate colour reproduction for spot and corporate colours. It allows businesses the flexibility to print on a range of media up to 80mm thick including acrylics, polycarbonates, PVC, glass, aluminium, metal, polyester, foam board, styrene, wood and stone. The printhead layout enables simultaneous high-speed printing and, with the 4-zone vacuum system, it offers real flexibility for production environments. When was it launched at what are the target markets? The Epson SureColor SC-V7000 was launched in April 2021 within the Middle East region, building on the success of Epson’s award-winning range of SureColor S Series signage printers. The V7000 allows sign and display makers to expand their portfolio of products, to deliver high quality, fast and reliable results on a variety of different media. Does it replace an earlier product? The SureColor SC-V7000 proudly marks Epson’s entry into the UV flatbed signage print market. As Epson’s first UV large format printer, it provides unique features to differentiate and enhance our offering to the signage market. Every feature of the Epson SureColor SC-V7000 has been designed with the customer in mind. This is a robust and affordable UV LED flatbed signage printer capable of fast and quality printing on a wide range of media – any type of surface, despite the size, thickness, or weight. This is in addition to Epson’s successful product solutions such as the Epson SureColor SC Series of eco-solvent and resin ink printers. For instance, for environmentally friendly organisations, Epson’s SureColor SC-R5010 Series has the capacity to include a resin ink solution, offering print service providers and creative design agencies the ability to produce a wide range of signage in a more sustainable way, without compromising on the results. For a larger ink capacity, Epson offers the SureColor SC-R5010L. What is the USP? The Epson SureColor SC-V7000 provides exceptional image quality, productivity, usability, and safety. With the unique Epson Micro Piezo printhead, the printer has ten newly developed original inks and 3-layer high-speed printing. It helps print with ease and safety with automatic measurement of media thickness, a multi-zone vacuum, and a printhead crash prevent function, Epson Edge Print, proximity sensors. What training and support is available? Epson manufactures all the components for the SureColor SC-V7000, including printheads, inks and software, in order to reach the consistent quality levels that our customers expect. The Epson Cloud Solution PORT is a cloud-based system from where you will be able to monitor equipment across several sites, or several printers across one site, from the production floor or remotely, and assist the control of production. This enables efficient production planning, increased uptime and enhanced support. Epson Production Monitor is part of the Epson Cloud Solution PORT suite of apps and allows you to examine the production status in real-time. If an issue occurs, it can be corrected efficiently with minimal disruption to the print run. How productive is it? The SureColor SC-V7000 enables businesses to print at high speed with a maximum print area of 2.5 metres by 1.25 metres. The printhead layout enables simultaneous high-speed printing, with white ink and varnish, without losing productivity. What does it cost? How is it sold? The recommended retail price (RRP) is around AED 330,563 (US $90,000) and it is sold through authorised partners in the Middle East. How many are in use? Currently two printers have been installed in the UAE, and we are scheduled to install a few more in December and further into 2022. Specifications UltraChrome UV 10-colour inkset Printing resolution of 720 x 1,440 DPI Outstanding print quality High-speed simultaneous printing even when using white, colour and varnish Printheads, ink, firmware and software with an ink tank capacity of 1,000 ml  Price from AED 330,563 “Epson SureColor SC-V7000 was launched in April 2021.”
    Aug. 2, 2022
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