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BETTER BUSINESS




           De-energise




           yourself







           This autumn’s energy crises have included rocketing
           gas prices and a broken cross-channel electricity
           cable. The inevitably higher electricity prices will be
           concentrating print factory owners’ minds even if
           they don’t notice what will be said at COP26.
           Addressing the global climate crisis is a noble long-
           term goal, but higher energy bills need paying
           today, by Simon Eccles
               nitially, you can play musical   LED is equivalent to a 70W tube.
               chairs with energy suppliers if  Purpose-built-LED battens however,
               you’re not locked into long-  as swap-out tube replacements tend
               term contracts. To brighten up  to be dimmer. Lifetimes are between
               a boring exercise, ask those   30,000 to 70,000 hours depending
           Ithat  boast  they  only  use   on who you believe, equivalent to
           renewables if they’ll guarantee their  between 15 and 34 years for single-
           prices won’t go up because of gas cost  shift, five-day weeks.
           rises.
                                        Another electricity saving can
            It’s also a no-brainer to consider   come from installing room sensors
           how  to  optimise  and  reduce  a   that switch lights on when people
           factory’s energy consumption, with   enter and off or dim when they leave.
           measures that work in the short   This works well for storerooms,
           term,  as  well  as  longer  range   restrooms, toilets, corridors and
           planning for new equipment and   maybe offices, but isn’t practical for
           new or modified buildings. This is   production floors.   which has information and links online, reckons that fitting a typical
           also a major factor in limiting your                     factory heat recovery system would cost from £8,000 to £12,000.
           carbon  footprint,  which  some   Retain and recycle heat  According to the Carbon Trust, a heat recovery ventilation system
           customers will ask about.                                operating at average 70% efficiency will save about 38% of a company’s gas
                                      All electrical machinery, heat driers   heating bill, with a return on investment over two years.
           Light work                 and people in a factory give off heat.
                                      The age of the building will tend to   Fusion source
           An obvious way to cut energy use   determine how draft-proof and well
           immediately  is  to  replace   insulated it is and thus how much   By 2019 photovoltaic (PV) solar panel arrays generated 2.7% of the world’s
           incandescent bulbs, “energy savers”   builds up inside, or is lost through   electricity, a growth of 24% over a single year. As a global average, utility-
           or halogen with LEDs. An LED uses  single-glazed windows, uninsulated   scale solar costs dropped by about 14% from 2017-18, according to
           about a 10th of the power of an   roofs and walls and open loading   researcher Lazard, then by a further 7% in 2019-20 according to the
           equivalent-brightness incandescent   doors  without  heat-retaining   International Renewable Energy Agency (Irena).
           bulb, 12% of a halogen or about 60%  curtains. Our ever-hotter summers
           of a CFL ‘energy saver’. LED prices   might demand air conditioning.   Print factories are often single-story with large roof areas suited to
           have plummeted in recent years and                       mounting solar arrays. Whether this can supply all of a factory’s needs
           a range of colour temperatures are   Factory  heat  recovery  and   depends on the total area installed, but significant contributions are
           offered. It’s so obvious however that a  exchange systems can be installed to   certainly possible even on cloudy days in the UK. Given the rising PV
           lot of factories will have done it   recycle excess heat into water tanks   efficiencies promised in future, you need to do your sums before entering
           already, often replacing older type   and radiators, with prices depending   into any long-term payment contracts.
           bulbs on a rolling basis as they fail.  on the size and complexity of the fit.
                                      There’s  a  fairly  wide  choice  of   Excess power generated at idle times, such as weekends, can be fed into
            Replacing fluorescent tubes has   technologies, not just the heat pumps   the public grid and sold back to the energy companies. Unfortunately the
           been slower to take off because they  that are somewhat controversially   UK government keeps changing its rules on this. It closed its original
           are pretty efficient anyway. Even so   favoured by the government for   ‘feed-in tariff’ scheme (paying 5.38p per kWh) to new entrants in 2019.
           each LED array uses about 40% of   domestic use.         However, it then introduced the Smart Export Guarantee (SEG). This
           the  energy  of  an  equivalent                          requires all energy companies with 150,000-plus customers to provide at
           fluorescent tube, so a 150cm 24W   The  Renewable  Energy  Hub,   least one SEG tariff for selling electricity to the grid. Energy companies can

           24 PrintWeek MENA November 2021                                                            www.printweekmena.com
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